China Good quality Steel Belt Conveyor Sprocket Roller Pulley Price pulley block

Product Description

steel belt conveyor sprocket roller pulley price

Product Name Automated Roller Conveyor 
Material Stainless/Steel/Carbon Steel/Galvanized Steel
Pitch As your application
Certification ISO&CE&SGS
Processing Injection molding and machining
Structure Height/Speed adjustable
Color As requirement
Application Food  & beverage &Packing industry & Pharmacetic etc

we make different kinds of roller for conveyor system , delivery system , transport system etc. we also make according to customer’s design or drawing .  
1. welding product dimension : from 0.1m—10m  ,  steel sheet , steel sections , pipes , weight from 0.5kg to 5000kg 
2. mateial from steel , stainless , aluminum etc ,  from steel sheet , sections , chanels , pipes , etc 
3. welding process: cut material into shape , grind the burs if  have , make welding jig or tooling for  scaled wedling ,  point welding first , inspect dimension after point welding,  welding all necessary areas reqeusted ,  welding stress relief after welding ( as buyer’s request) , make finish request , packing and shipping 
4. finish treatment available : hot dipping galvanised , zinc plated , paint , powder coating  , satin , mirror polish etc 
Gravity Steel/Aluminum Conveyor Roller for Food, Medicial, Logistics, Conveyor System

productuion equipment list :

available process material  carbon steel , stainless , aluminum, brass , copper , bronze , steel alloy ,Nylon ,plastic etc 
finish treatment available  polish , zinc , hard anodizing , nickel plating , chrome plating , powder coating , phostate coating ,sanblasting
heat treatment  available annealing, quenching hardening, blacking,tempering ,nitriding etc 

 process equipment list 

equipment process part size  qty     model
gantry milling machine 6000*2300*1600 1 BX2571
gantry milling machine 3000*1200*800 1 XQ2012
CNC centre 1000*600 1 1060
CNC centre 1300*700 1 1370
CNC centre 4300*2700 1 4370
vertical milling machine  1500  1 X53T
gantry boring and milling  1800*4000 1 B**2018
horizontal milling machine 960*1200*1200 1 TP *611B
horizontal lathe  dia300*3000 4 CW6163E
saw machine  dia5—300 4  
grinding machine  1000*300 1 M71304
grinding macnine for outer dia 1500*3200 1 M1332B
gantry CNC centre 4000*2700 1 YR4571
common lathe dia20–1280,L 20–5000 6  
common drilling machine  dia2–80 6  
plasma cut machine  4000*12000 1 SXL-400
arc welding machine    2 500-2
co2 welding machine   14 350 500
other common machine  common milling ,lathe , driling and milling machine etc 

why choose our conveyor roller?
1.When you are search conveyor roller, we are the NO.1 official recommendation
2. one-stop conveyor roller factory, various type for option
3.Support customized size and color, can do the conveyor roller accroding to your drawings.
4.Support how to install and debug the conveyor roller to fit the conveyor belt 
5.Fast delivery time within 7-15 days
6.No MOQ, support free sample to check the quality

Company Profile
HangZhou CHINAMFG Automation Technology Co., Ltd has more than 30 years experience of metal production.We dedicated to customize high precision CNC machining, conveyor rollers, precision machining parts, welding frame parts.etc. We are an experienced metal machined and welding structure company, we are specialized in machining and welding,forging,casting ,welding structures as well as other metal fabrication work. We mainly supply OEM and ODM service. Our engineers can design and develop different kinds of goods according customers’ requirement. We have 2 factory zone ,total 14500sqm and more than 150 professional workers who are engaged in metal cutting, welding and CNC turning, milling, drilling ,grinding ,coating etc.
Successful cases: complete set of logistics transportation equipment,Petroleum refining plant, texies machinery design.All the items are In the past transactions, we have won a good reputation for quality products and good service.
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Product Packing & Delivery
Packaging: wooden case
 Delivery Time: normally about 15~30 days

 
 

 

 

Material: Manufacture Supplier Silicone Rubber
Surface Treatment: Zinc Plated and Plastic Cover
Motor Type: Frequency Control Motor
Installation: Horizontal
Shaft Material: Uncoated Steel, Zinc-Plated Steel, Stainless Steel
Urgent Order: Acceptable
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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customized services for FREE
Customization:
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sprocket pulley

What are some real-world examples of sprocket pulley applications in manufacturing and automation?

Sprocket pulleys find numerous applications in manufacturing and automation processes. Here are some real-world examples:

1. Conveyor Systems: Sprocket pulleys are extensively used in conveyor systems across various industries. They facilitate the movement of products or materials along the conveyor belts by engaging with the chain and driving the belt. Sprocket pulleys ensure efficient and reliable transportation of goods, enabling automated material handling in manufacturing plants, distribution centers, and logistics facilities.

2. Roller Chain Drives: Sprocket pulleys are commonly employed in roller chain drives, which are prevalent in manufacturing and automation applications. Roller chain drives transmit power and motion between rotating shafts and driven components. Sprocket pulleys mounted on the shafts engage with the chain, enabling the transfer of rotational motion and torque. Examples include power transmission systems in machinery, equipment, and production lines.

3. Robotics: Sprocket pulleys play a vital role in robotics, where precise motion control is essential. They are used in robotic arms and manipulators to transmit power and motion between motor-driven joints. By engaging with the chain, sprocket pulleys enable accurate positioning and synchronization of the robot’s movements, ensuring precise and controlled operation in assembly, welding, packaging, or other robotic applications.

4. Automated Guided Vehicles (AGVs): AGVs are autonomous vehicles used for material transportation in manufacturing and warehouse environments. Sprocket pulleys are employed in AGVs to drive the wheels or tracks that provide locomotion. By transmitting power from the motor to the wheels or tracks through the chain drive, sprocket pulleys enable smooth and controlled movement of AGVs, contributing to efficient and automated material handling.

5. Printing and Packaging Machinery: Sprocket pulleys are utilized in printing and packaging machinery to drive the movement of paper, films, or other materials. They engage with the chain to ensure precise feeding, tensioning, and cutting of the materials, enabling accurate and consistent printing, labeling, or packaging processes.

6. Textile Industry: In the textile industry, sprocket pulleys are employed in various machines, such as weaving looms or knitting machines. They drive the movement of yarns, threads, or fabrics, ensuring proper tensioning and synchronization. Sprocket pulleys enable efficient textile production by accurately controlling the movement and positioning of the materials.

These are just a few examples of how sprocket pulleys are applied in manufacturing and automation. Their versatility, reliability, and ability to provide efficient power transmission make them indispensable components in a wide range of industrial processes.

sprocket pulley

How does the durability and quality of sprocket pulleys impact the reliability of industrial equipment?

The durability and quality of sprocket pulleys have a significant impact on the reliability of industrial equipment. Here are several key ways in which the durability and quality of sprocket pulleys influence equipment reliability:

1. Longevity and Service Life: High-quality sprocket pulleys are designed and manufactured to withstand the demands of industrial applications. They are constructed from durable materials, such as hardened steel or corrosion-resistant alloys, that can withstand heavy loads, high speeds, and harsh operating conditions. The durability of sprocket pulleys ensures a longer service life, reducing the frequency of replacements and minimizing equipment downtime.

2. Resistance to Wear and Fatigue: Sprocket pulleys with excellent durability and quality exhibit enhanced resistance to wear and fatigue. They can withstand the repeated engagement with the chain, transmitting power reliably over extended periods without significant wear or deformation. The resistance to wear and fatigue ensures consistent performance, preventing premature failure and the associated disruptions in industrial operations.

3. Load Bearing Capacity: High-quality sprocket pulleys are designed to handle the intended load capacities of industrial equipment. They are engineered with appropriate tooth profiles, dimensions, and materials to effectively distribute the loads across the chain drive system. The ability to withstand heavy loads without deformation or failure ensures the reliable transmission of power, minimizing the risk of equipment breakdowns or production interruptions.

4. Precision and Accuracy: Durability and quality in sprocket pulleys contribute to precise and accurate operation in industrial equipment. Well-manufactured sprocket pulleys maintain tight dimensional tolerances and tooth profiles, ensuring smooth and consistent engagement with the chain. This precision and accuracy result in reliable motion transmission, minimizing errors, vibrations, and misalignments that could impact the performance and reliability of the equipment.

5. Compatibility and Interchangeability: High-quality sprocket pulleys are designed to meet industry standards and specifications, ensuring compatibility and interchangeability with various equipment and chain types. They are manufactured with consistent dimensions and tooth profiles, allowing for easy replacement and integration into existing systems. This compatibility and interchangeability simplify maintenance and repair processes, reducing downtime and enhancing the reliability of industrial equipment.

6. Corrosion Resistance: Durability and quality in sprocket pulleys often include corrosion-resistant features. Industrial environments may expose equipment to moisture, chemicals, or other corrosive agents, which can degrade the performance and structural integrity of components. Sprocket pulleys with corrosion-resistant coatings or materials mitigate the effects of corrosion, ensuring reliable operation and minimizing the need for frequent replacements or repairs.

7. Compliance with Standards and Regulations: High-quality sprocket pulleys are manufactured in compliance with industry standards and regulations. They undergo rigorous testing and quality control processes to ensure that they meet specified performance criteria. The adherence to standards and regulations ensures that the sprocket pulleys function as intended, reducing the risk of safety hazards, equipment failures, or non-compliance issues.

In summary, the durability and quality of sprocket pulleys have a direct impact on the reliability of industrial equipment. They contribute to longer service life, resistance to wear and fatigue, appropriate load-bearing capacity, precise operation, compatibility and interchangeability, corrosion resistance, and compliance with standards. Investing in high-quality sprocket pulleys helps ensure the reliable and uninterrupted operation of industrial equipment, reducing downtime, maintenance costs, and potential safety risks.

sprocket pulley

How does the design of sprocket pulleys contribute to precise motion control in systems?

The design of sprocket pulleys plays a crucial role in contributing to precise motion control in systems. Here’s an explanation of how the design of sprocket pulleys enables precise motion control:

1. Toothed Surface: Unlike traditional pulleys, sprocket pulleys have a toothed surface with teeth or cogs arranged around the outer circumference. These teeth mesh with the links of a chain or timing belt, creating a positive engagement. The toothed surface ensures a secure connection between the pulley and the chain or belt, preventing slippage and ensuring precise motion control.

2. Accurate Positioning: The teeth on the sprocket pulley allow for accurate positioning of the connected components. As the chain or timing belt moves along the teeth, the position of the driven component can be precisely controlled. This is particularly important in applications where precise positioning is crucial, such as robotics, automated manufacturing, and printing presses.

3. Smooth and Consistent Motion: The toothed design of sprocket pulleys contributes to smooth and consistent motion control. The engagement between the teeth and the chain or timing belt helps to minimize vibrations, jerks, and fluctuations in speed. This promotes stable and predictable motion, which is essential for applications that require precise control over the movement of components.

4. Reduced Backlash: Backlash refers to the slight movement or play between the driving and driven components when the direction of motion is reversed. Sprocket pulleys, with their toothed design, help reduce backlash. The teeth ensure a positive engagement with the chain or timing belt, eliminating or minimizing any free play and providing more accurate and responsive motion control.

5. High Torque Transmission: Sprocket pulleys are capable of transmitting high levels of torque efficiently. The toothed design allows for a larger contact area between the pulley and the chain or belt, distributing the torque more evenly. This enables the sprocket pulley to handle higher loads and deliver precise motion control even in applications that require significant power transmission.

6. Timing and Synchronization: Sprocket pulleys, in conjunction with timing belts, facilitate precise timing and synchronization of components in systems. The teeth on the pulley and the corresponding teeth on the timing belt ensure accurate coordination of the movement between multiple pulleys, enabling precise control over the timing of events or the synchronized operation of various parts.

7. Multiple Teeth Engagement: Sprocket pulleys typically have multiple teeth engaged with the chain or timing belt at any given time. This multi-tooth engagement provides more contact points and distributes the load across the teeth, reducing wear and extending the lifespan of both the pulley and the chain or belt. It also contributes to smoother and more precise motion control.

Overall, the toothed design of sprocket pulleys, with its secure engagement, accurate positioning, smooth motion, reduced backlash, high torque transmission, timing and synchronization capabilities, and multiple teeth engagement, ensures precise motion control in systems. These design features make sprocket pulleys suitable for applications where accurate and reliable motion control is essential.

China Good quality Steel Belt Conveyor Sprocket Roller Pulley Price   pulley block	China Good quality Steel Belt Conveyor Sprocket Roller Pulley Price   pulley block
editor by CX

2023-10-02

sprocket pulley

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